Our Production
The workshops of the “Zarya” Chemical Equipment Plant in Dzerzhinsk are furnished with all the necessary welding, boiler, metal-working, pressing, furnace, painting equipment, accessories and tools.
There is a number of special equipment units which helps to eliminate manual labour when flanging housings and jackets, roll forging shells and pipes, joining annular seams of process vessels.
Over the past few years, we have significantly updated the welding equipment fleet, purchased equipment for assembling annular seams of process vessels, equipment for bending profiles and pipes, CNC machines for roll forging sheets and pipes, CNC metal-cutting equipment.
As our production facilities are mobile, modern and technologically equipped, we can feel confident about the future.
AUTOMATIC CNC PLASMA CUTTING MACHINE
In 2010, JSC “Zarya” Chemical Equipment Plant put into production a portal thermal cutting machine ENERGOCUT CNC for plasma and gas pattern cutting of sheet products, equipped with a Hyperterm plasma cutting unit, torch height control system with a lift, etc.
The sheet surface is detected by the plasma torch contact sensor. This equipment allows for cutting both linear and profiled workpieces (S parts are up to 300 mm) used when manufacturing chemical machinery.
The size of sheet products (carbon, low-alloy, high-alloy steels) amounts to 2,000 x 12,000 mm, which corresponds to the size of a portal-type machine worktable.
Depending on the metal being cut, cutting speed may vary from 90 to 900 mm/min and higher.
The part file is loaded from an external device, after which the part is immediately prepared for cutting: run regime is estimated, cutting conditions determined, cutting process starts. Modern equipment eliminates monotonous and routine work from the production process.